Sign based on photograph with front view of a Turkmenistan Airlines Boeing 757 landing at London Heathrow Airport, England. The registration is not known. Photographed by Adrian Pingstone in June 2004 and released to the public domain.
Sign based on photograph with front view of a Turkmenistan Airlines Boeing 757 landing at London Heathrow Airport, England. The registration is not known. Photographed by Adrian Pingstone in June 2004 and released to the public domain.

Southwest Airlines Flight 812

Aviation accidents and incidents in ArizonaSouthwest AirlinesBoeing 737 incidents
4 min read

At 34,400 feet above the Arizona desert on April 1, 2011, a five-foot section of the fuselage of Southwest Airlines Flight 812 tore away. The cabin depressurized instantly. Oxygen masks dropped. The crew nosed the Boeing 737 into a descent and made for the nearest airport. Yuma International Airport was 25 miles away. All 122 people aboard landed safely. The date — April Fools' Day — was noted in media coverage, usually followed by the words 'this was not a joke.'

Phoenix to Sacramento

Southwest Airlines Flight 812 departed Phoenix Sky Harbor International Airport bound for Sacramento on the morning of April 1, 2011. The aircraft was a Boeing 737-300, registration N632SW — one of Southwest's workhorses, a narrow-body jet that had been flying domestic routes for years. The flight was routine until it was not.

At approximately 34,400 feet, flying over the desert near Yuma, a section of the fuselage crown approximately five feet long failed catastrophically. The metal opened along a lap joint — a seam where two sections of fuselage skin overlap and are joined with rivets. The failure was sudden and complete: a hole in the pressurized cabin open to the outside air at altitude.

Rapid Decompression

The pressure difference between the cabin and the outside atmosphere at 34,000 feet is significant. When the fuselage opened, that pressure equalized instantly — an explosive decompression that would have been heard and felt throughout the aircraft. Oxygen masks dropped from the overhead compartments, activating automatically as cabin pressure dropped below a threshold the system is designed to detect.

The crew executed the emergency descent procedure — pushing the nose over and descending rapidly to an altitude where the air is breathable without supplemental oxygen. The descent covered approximately 25,000 feet. Yuma International Airport was the nearest suitable field. The aircraft landed at Yuma without further incident. Of the 122 people aboard — 117 passengers and 5 crew members — two sustained minor injuries.

The Manufacturing Defect

The National Transportation Safety Board investigation identified the cause: a manufacturing defect at the lap joint where the hole opened. The 737-300 fuselage is not built in a single location; sections are manufactured in different facilities and joined during final assembly. The joint that failed had been produced during a period when the work was split between Wichita and Renton, Washington — what investigators described as a 'split production' arrangement that introduced a specific type of defect into the assembly.

The defect was not unique to Flight 812's aircraft. Southwest Airlines grounded 80 of its Boeing 737-300s following the incident for inspection of similar lap joints. The broader implications for the fleet required the industry to examine whether similar manufacturing histories existed in other aircraft.

The Saturday Night Live episode that aired the following weekend — Season 36, Episode 19 — referenced the incident, which indicated something about how thoroughly it had entered public consciousness in the days after it happened. An airplane hole over Yuma, on April Fools' Day, with everyone surviving, had a quality of story that attached itself to the news cycle.

A Landing at Yuma

Yuma International Airport shares its facilities with Marine Corps Air Station Yuma, a joint-use arrangement that gives the civilian airport access to military-grade infrastructure while the Marines get their operational airfield. The airport handles commercial traffic — connecting Yuma to Phoenix, Los Angeles, and other regional destinations — alongside the intense military aviation operations next door.

Flight 812's emergency landing at Yuma was the airport's most prominent moment in the national news. The facility handled the emergency effectively: the aircraft landed, emergency services responded, 122 people walked off the plane with two of them needing minor medical attention. The airport returned to normal operations. The investigators went to work. The aircraft, its hole carefully documented, went to a facility for examination. The desert, indifferent, continued under the flight paths of both the Southwest 737s and the Marine Corps F/A-18s that share the same piece of Arizona sky.

From the Air

Located at approximately 32.66°N, 114.61°W at Yuma International Airport (KNYL/YUM), the emergency landing site. The airport is identifiable from altitude by its parallel runways running roughly north-south. The military ramp and civilian terminal are on the west side of the field. IATA: YUM, ICAO: KNYL. Note: airspace is shared with MCAS Yuma; check for military activity and restricted areas.